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Drilling Fluid:
bentonite
There are some contractors that have mini rigs and boring small
diameter, shallow holes using only water.
How well does water meet
the functional requirements. water will clear cuttings from the hole when in turbulent flow. However, water that
is not in turbulent flow is a poor hole cleaning medium.
The hole cleaning ability of water is entirely dependent
on the pumping capacity of the rig. Water will lubricate and cool the bit. In fact water has a better
coefficient of friction than bentonite fluids at high pressure.
Water will not stabilize the hole. Water in turbulent
flow will erode weak formations leading to hole enlargement. Large amounts of water can be lost to highly
permeable formations such as gravel. In clays that hydrate and swell, water is your worst enemy.
Since water is a Newtonian fluid it does not have any
yield point or thixotropic characteristics. This means that as soon as the pump is shut off all the
cuttings will fall to the bottom of the hole.
Any colloidal clay particles will stay in suspension but
the majority of the cuttings will settle out on the low side of the hole. Water is fairly efficient at
transmitting hydraulic energy to the bit. Efficiency is lost as the water becomes loaded with solids.
Water is not a good choice for a drilling fluid.
BENTONITE
The vast majority of drilling contractors will utilize a bentonite slurry when doing an HDD bore. The
bentonite that is used will normally be high yield or a comber nation mix
that has
additives such as polymer, soda ash, water loss control agents and thinners added to the bentonite.
Bentonite slurries in
general are good hole cleaners as long as a couple of rules are followed.
Utilize an elevated viscosity from the start and use the highest possible
annular velocity as it provides the impact force necessary for good
cuttings transport.
This is only
applicable to the main hole since cutting transport is severely
limited when reaming. During reaming suspension is the most
critical function rather than cutting transport. however the reader
should be aware that boycott settling will still occur in the 30-60 degree section
of the hole and that cutting beds will form on the low side of the hole especially during extended periods
of sliding.
Bentonite slurries were thought to provide
lubrication since
they feel slippery. However, they are good lubricants only under low pressure conditions. They are not good
lubricants when exposed to high pressure conditions.
The coefficient of friction in the bentonite slurry is
higher at 720 psi than water. However bentonite slurries are good hole stabilizers in permeable formations
such as sand and gravel.
The slurry will deposit a filter cake on the permeable
formation allowing the hydrostatic pressure to push against it. The filter cake should be thin and tough.
How well
bentonite slurries do in stabilizing clay sections is dependent on the water loss. The lower the water loss
the better it will stabilize the clay.
Since clay is not
permeable no filter cake will be deposited.
Suspending cuttings when circulation is stopped is another
critical function. Settling of cuttings in bentonite slurries are controlled by the size, shape and density
of the cutting, as well as, the physical properties of the fluid.
The bigger and heavier the cutting the faster it will
settle. It is impossible to know the exact physical properties of the fluid without testing being done. A
simple way to check settling is to collect a sample of mud at the return pit in a container.
Let the container set for 5-10 minutes and then carefully
pour out the mud and see how many cuttings are on the bottom of the container. If there are more than you
want then increase the viscosity of the fluid with bentonite and/or polymer.
The suspension ability of bentonite slurries are much
greater than water but not as great as some other fluid types. When it comes to transmitting hydraulic
energy to the bit the bentonite slurries are not good.
Bentonite slurries contain 4 - 6 % solids. The solids
create friction as they rub against the pipe and each other. So the pumping friction loss is increased.
That means that less pressure reaches the bit and less work is done.
If you had to give an honest evaluation of bentonite
slurries then the best rating would be average. Of the five critical functions they are deficient in at
least two to three areas. This is the reason that most drilling fluid suppliers will recommend adding some
supplemental products in certain drilling situations.
The products most often recommend are a bio-polymer to
increase the gel strengths and improve suspension of solids, PAC polymers to decrease the filtrate water
loss, PHP A polymers to inhibit clay hydration and swelling and drilling detergent to water wet the tools
and reduce torque.
These products will improve hole conditions and reduce
certain problems. However, drilling detergent although widely used is not an efficient torque reducer and
has a serious drawback. If you refer back to the table that compare various lubricants you will see that
the detergents did not provide much reduction in the coefficient of friction.
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