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Drilling Fluid:
mixing in the correct order
It is essential that products be mixed in the correct order. Some
products have an adverse effect on other products when they are mixed in
an incorrect order. For example, if PHPA polymers are mixed before the
bentonite then the bentonite will not yield properly. The following
mixing guidelines should be adhered to when mixing products.
If there is a water quality problem, treat the water before you add any
products.
Add the required amount of bentonite and mix for 5-10 minutes. This
should be adequate if the mixing system has sufficient shear. I would
recommend mixing longer if the mixing system shear is not adequate.
The fluid should look
smooth and not have any large lumps floating around. In general, the
longer you mix any fluid products the better they will work. One sack
products that have polymer additives will need to be mixed longer than
high yield bentonite products.
After the bentonite is hydrated, add any polymer additives that you might
be using. Here again, the mixing time should be extended to allow the
polymers to hydrate and shear.
The last addition should be lubricants or drilling detergent. Only mix
long enough to make sure the additives are homogeneous in the fluid. Over
mixing may cause a foaming problem, especially in the case of drilling
detergent.
Caution: If you are using a PHPA polymer in the fluid make sure you rinse
out the mixing tank before you mix another batch of fluid. PHPA polymer
is an effective flocculent in dilute solution. If there is a residue of
polymer left in the tank it will flocculate the bentonite that you try to
mix. Rinsing out the tank is a good practice to implement and takes very
little time.
SUMMARY
Recommending a drilling fluid system should be based on the ability of
the fluid to achieve these critical functions and to minimize problems.
Initially, anticipated problems helps in selecting a particular drilling
fluid system but other considerations may exist that dictate use of a
different system.
The cost, availability of products and environmental factors are always
important considerations. Drilling fluids almost always require tradeoffs
in treating and maintaining the properties needed to accomplish the
required functions.
For example, a high mud viscosity might improve hole cleaning, yet it
might lower hydraulic efficiency, increase solids retention and slow the
penetration rate. A driller that understands fluids and knows how to
change them will have a powerful drilling tool at his disposal.
Bentonite slurries will continue as the fluid of choice for most
contractors. The slurry will be effective for most short, shallow and
small diameter bores. Bear in mind the shortcomings that are inherent in
bentonite slurries and be prepared to use additives when needed.
As the bores become larger and longer, the contractor should consider
using a fluid system in place of the bentonite slurries. When the
geological sequence also becomes challenging then fluid systems are
demanded. |
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