|
Drilling Fluid:
Optimise
Is it possible to improve the efficiency
of the drilling process and at the same time reduce
costs? It can be done but takes a lot of effort on the
part of the drilling contractor.
The different aspects of mud mixing include water quality,
products, mixing order and adequate mixing of the products. By
learning how fluid systems can
improve the drilling operation we can then teach crews how to use and
implement them.
All drilling fluid products will perform
better in a pH range between 8 and 9. If the pH is below
7, add soda ash to raise the pH to 8 or 9 Fresh water
should have a pH of 7. Test the water with pH paper. and
if needed rises it.
A good supply of fresh water often
simplifies the selection of the drilling fluid. Clarity
alone, should not be accepted in evidence as of the
purity of water, or of its suitability for mud making.
testing usually serve to define water quality.
Salt: Change water source if tasted.
There is no chemical method to remove chlorides from water. Salt will
drastically reduce the yield of bentonite and increase the water loss of
the fluid.
Hardness: Test with calcium indicator.
Hard water will not produce lather with bar soap. In the absence of a
calcium test use the bar soap test. Add soda ash until calcium test is
negative and the pH is between 8 and 9. Soda ash precipitates out the
calcium as insoluble calcium carbonate, making it harmless.
Sulphide
contaminated water will have the characteristic smell of rotten eggs.
Add caustic soda to raise pH to 10. If caustic soda is not available
then change water source.
If you notice drastic thickening or
separation of bentonite or polymer in the mixing tank, you probably
have a water problem. Other
factors can cause separation but water quality should be investigated first
Recommending a drilling fluid system
should be based on the ability of the fluid to achieve these critical
functions and to minimize problems.
Initially, anticipated problems helps
in selecting a particular drilling fluid system but other considerations
may exist that dictate use of a different system.
The cost, availability of products and
environmental factors are always important considerations. Drilling
fluids almost always require tradeoffs in treating and maintaining the
properties needed to accomplish the required functions.
For example, a high mud viscosity might
improve hole cleaning, yet it might lower hydraulic efficiency, increase
solids retention and slow the penetration rate.
Or an increased density to control formation problem Many factors and
variable's need to be taken into account.
Most fluid systems come under the
control of service companies engines and the operator. Drilling
contractor tend to stand back. when they should be more involved. It is
their equipment used too mix, pump and circulate with
A driller that understands fluids and
knows how to change them will have a powerful drilling tool at his
disposal.
|