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Drilling Fluid:
Methods to Regain
Circulation
The only sure method for curing loss
circulation is to set casing, this can't all way be done for one reason or
another, so other method have to be considered. Other measures can frequently
be successful.
The first step to be taken when total loss
of circulation occurs is to attempt to fill the annuals
while making sure the drill string is in a safe zone. Then
critically examine the operating practices and the mud
properties at the time the loss was noted.
Correct any deficiencies. Sometimes the
waiting period and the needed modifications are sufficient
to restore circulation. If, however, the hole still cannot
be filled with water, determine the level at which the
water stands.
Treatments to regain circulation usually
are applied batch wise. "Soft plugs" do not require long periods
of waiting, as does cement, nor do they cause undesirable changes in the
properties of the mud used in drilling. Bridging and plugging agents, should be mixed with
bentonite-water mud to a consistency as thick as can be poured or pumped
into the hole.
Under normally conditions, the most
cost-effective method for preventing fluid loss to the
formation is to add lost circulation materials (LCMs) to
the drilling fluid. LCMs consist of scrap materials, such
as cottonseed hulls, crushed walnut shells, ground coal,
ground battery casings, wood chips, expanded clay, and
ground rubber that act as bridging materials or filtrate
control materials that form pressure-tight seals across the
lost-zone fractures or formation pores.
A mixture of sizes and types of
lost-circulation materials usually is more effective than a
single, un-graded material. Do not continue to pump away
successive large volumes of mud of the same composition.
Drilling blind (i.e., pumping enough drilling fluid to cool
the bit and lift the cuttings into the zone of loss) in
some instances is the least expensive procedure.
Before pumping any slurry pull the bit to a
safe area, The mix need to be big enough to do the
job and it is wise to give yourself 300 or 400 feet of plug
out side and under the bit, By allowing the mix to
gravitate and settle in without force you stand a better
chance of building a base on which to build.
A mixed LCM pill, using a concentration of
20-30 lb/bbl. is allowed to penetrate fractures/voids and
let sit for a while before attempting to circulate if you
can circulate you can applying squeeze pressure (200-500
psi). if it does not hole or you are pushing the LCM into
the formation the procedure may have to be repeated until
the formation will hold
One of the major problems with total lose return is have you got past
it. I have always found that if you stop where you first lose the problem
is still there when you clean out. Depending on the well condition Well
control wise is whether I continue to drill until the formation hardens
up.
Then cure the loss. This can be done by lining one pump on the annuals
to keep the hole full and drill with the other pump letting the cutting go
into the loss zone "Drilling Blind"
A rapidly filtering, high-solids slurry
often is effective in sealing vugular and fractured formations by forming
a bridging mass of particles. Diatomaceous earth, or diatomaceous earth
and asbestos, is mixed in the proportions of one pound of solids per
gallon of water and placed in the zone of loss. Fine fractures are bridged
by the cake formed
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