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Drilling Fluid:
Primary Well
Control
Under normal conditions the drilling fluid in the
wellbore is the primary Well Control be it drilling mud
or workover brine. One of its prime reasons for being
there is to hold back the formation pressure.
This is done by it having a higher
pressure gradient in the fluid then the formation. If the
formation gradient is not known we can work off the
gradient of salt water until such time as a test is
preformed and more accurate information is
forthcoming.
The drilling/workover fluid is kept a
little higher that that of the expected formation fluids
but not so high that it will break down or damage the
formations.
It must also be remember the the fluid
column exert a pressure against the complete open
wellbore section, although this pressure varies with
depth so does that of the formation.
Should the
formation at any given depth be unable to except the pressure being applied and
the fluid level in the wellbore drop, formation that were
being held in place could very well start to intrude into
the wellbore. Such intrusions can be in varied forms.
Splinters from the side of the hole can
be blown off or lose "unconsolidated" formation start to
full in. formation fluid may start to enter the
wellbore.
The differential in pressure is commonly referred
to as a trip margin or safety margin. As the well gets deeper so the mud
gradient will be raised. But not excessively unless one is expecting a
much higher formation pressure (gradient). The closer you can keep the ratio between both
drilling fluid and formation gradient the faster it will
drill.
The hydrostatic head of the fluid column
can be worked out using the formula
(True vertical depth * .052 * the
weight of the drilling fluid in pounds per gallon):
And as the name says this is with the
fluid static. If the fluid is moving (being pumped) this then changes to
what is known as the dynamic fluid head.
The dynamic fluid head is grater than
that of the hydrostatic head due to the friction of the
fluid moving back up the wellbore and is cause by the the
resistant to flow created by the walls of the outer
wellbore and the pipe in the string . we call this The
Annular Pressure Loss) (APL)
This pressure create an added pressure to
the fluid at the bottom of the hole. This same pressure
loss is used as a safety factor when a well is being
circulated out during a kill and will remain in place as
long as the fluid is being moved.
A kick is killed by Constant Bottom
Hole Pressure. this pressure is created by using constant pump
stroke to maintain a constant drill pipe pressure. this pressure is known as the
final circulating and is maintained and controlled by the use of a choke and the
APL until the New Kill fluid has replaced all the old drilling fluid from the
wellbore
A kick would be described as an influx
from the formation that enters the well bore where the primary well
control fluid has a lower pressure gradient than that of the formation.
The longer it is allowed to come in the harder, it is to control.
Not all flows are kicking. Sometimes a
well will take fluid and give it back there are many reasons for this.
Too higher circulating pressure with a high annular pressure lose could
force fluid into the pores and hold it there until such pressures are
release. " the circulation stopped" such a flow will not show
while circulating.
Imbalance fluid, expansion of fluid or
pipe. bottoms up after a round trip can often confuse people. Such flows
are short lived, however all should be investigated.
The key to primary well control is
keeping the fluid weight correct. Gas cut fluid coming
from long gas sands will very often cut the fluid weight
back. Gas in cutting will do the same. However, if
treated before re-circulating will have no effect, as all
the gas will be take out.
If to server one should stop drilling and
circulate on the choke as fluid being belched out over
the bell nipple could reduce the hydrostatic head to the
point that the well will kick. Such sand should be
"controlled drilled"
Oil will cut the mud weight. If
the fluid is hot, it may be hard to detect. Water will lower the
mud weight if drilling with fresh water mud, salt water starts to
contaminate it, both the viscosity, and chlorides will rise. It is
therefore important that a consent check on the weight of the fluid be
made both in and out of the hole.
The mud watcher or shaker man play a very
big part in well control Beside keeping a check on the
mud weight they should keep an eye on the shape and size
of the cutting.
As often when the primary well control
starts to brake down other indication come over the
shaker. Shape and size of cutting could be the
first indication of a problem. Long splinter type slivers will often
indicate the mud weight being too low. The splinters will often come
from the wall of the hole Blown of by the formation pressure.
A pump pressure drops could be another
indication of mud problems but can also indicate the start of other
problems. Pump pressure could also indicate a kick, as often it will
drop if the bit penetrate a gas sand
A rise in the mud temperature another
indicator. Why? Heat is often caused by friction. What would cause friction in a hole. Tight hole. Tight hole could be the swelling of the
walls this would indict the hydrostatic head of the fluid column was not
holding back the wall.
So you see that stuff you keep dumping
every time you open the wrong valve is not only expensive. but it also
important and like the blood in your veins it plays an awful big part in
the drilling and safety of the well.
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