|
Drilling Fluid:
Suspends cuttings
When circulation is
interrupted, the slip velocities of the cuttings will cause them to fall
back to the bottom of the hole unless the drilling fluid can suspend the
cuttings with its gel strength.
There are a group of liquids, called "non-newtonian liquids", that change viscosity when they are stirred, shaken, or otherwise agitated.
They becomes more viscous when still and liquefies when agitated.
This allows it to suspend rock cutting in a borehole when the drilling process is interrupted.
Most liquids are more viscous at lower temperatures.
Upon resumption of
circulation, these fluid reverts back to its fluid state and carries the
cuttings to the surface. This ability of developing
gel properties while static and then becoming fluid again when pumped is
called the thixotropic property of a drilling fluid.
The ability of thickening
at low velocities and thinning at high velocities is called the
shear-thinning property of a drilling fluid. The magnitude of gel
strengths and shear-thinning ability of a drilling fluid will depend upon
the concentration and quality of clay solids in the fluid
system.
Drilling fluids must
suspend drill cuttings under a wide range of conditions. Drill cuttings
that settle during static conditions can cause bridges, fill or develop
cutting beds in horizontal bores.
This in turn can cause
stuck pipe or lost circulation. Cuttings transport in horizontal bores
is more difficult than in vertical bores. The transport velocity as
defined for vertical bores is not relevant for deviated holes, since the
cuttings settle to the low side of the hole across the fluid’s flow
path and not in the direction opposite to the flow of drilling fluid.
In horizontal bores,
cuttings accumulate along the bottom side of the borehole, forming
cutting beds. These beds restrict flow, increase torque and are
difficult to remove. In HDD the critical factor during the pilot bore is
hole cleaning.
One approach to use for
difficult hole cleaning situations found in horizontal bores is the use
of shear-thinning, thixotropic fluids with high Low-Shear-Rate Viscosity
( LSRV ) and laminar flow conditions.
Examples of these fluid
types are biopolymer systems and flocculated bentonite slurries like the
Mixed Metal Hydroxide ( MMH ) system.
Such drilling fluid systems provide a
high viscosity with a relatively flat annular velocity
profile, cleaning a larger portion of the bore cross
section.
This approach tends to suspend cuttings
in the mud flow path and prevent cuttings from settling
to the low side of the bore. Even under static conditions
these fluid types are superior to bentonite/polymer
systems in suspending cuttings. Such systems have been
formulated that will suspend cobbles indefinitely.
|