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Intermediate Casing
Of all the casing run this one normally takes the worst
beating. Prolonged drilling
can and often will damage it.
Corrosion is common as such a string will often cover
salt zones.
The justification for this string is to cover many of the
problem zone that are encountered in the top sections
of the hole such as lost circulation and water flows.
Such
zone need to be isolated as the drilling fluid weight may
have to be raise in the deeper section of the hole.
It will
also be use too support the completion and any other string
that may be ran later.
The casing point " where the shoe is to be set" must be in a
firm and solid formation as the secondary well control
equipment will be installed on top. A leak off or integrity
test will be carried out to test the shoe.
Should there be any leak the shoe must be re-cemented by
squeezing it off as the casing must withstand any drilling
fluid raise in weight or kick from the formation.
Often run to depths of 5 or 6000 ft. and
would normally cemented back to surface. A shoe, float collar
and sometimes a cement diverter will be used.
This string will often be the largest cement
job and could be done in two stages. "The cement diverter "
is a ported tool the same size of the casing that is
opened and closed with plugs and darts.
The first section will be cemented. The
cement is pumped down the casing and out of the shoe into the annulus. As
this is often a two stage job a water spacer will be pumped ahead of the
cement and should end up just around the outside of the cement diverter
once the tail cement is put in place with the wiper plug.
An opening dart will then be dropped and
landed on the sleeve of the cement diverter. Pressure will be applied to
push the sleeve into the open position. The well will then be circulated
from the ports and the hole conditioned ready for the next stage. The
second stage will then be pumped and a closing plug will be pumped and
bumped.
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