| Production casing
The fourth but not necessarily the final
string of pipe run in the hole is the
production casing.
The production casing is used to control the hydrocarbon
bearing zones that will be produced. This string of pipe
adds structural integrity to the well-bore in the producing
zones.
It is necessary to conduct the hydrocarbons to the surface
Production casing should be set before completing the well
for production. It should be cemented in a manner necessary
to cover or isolate all zones which contain hydrocarbons.
A calculated volume of cement sufficient to fill the annular
space at least five hundred (500) feet above the top of the
uppermost hydrocarbon zone should be used.
Casings must also be of such quality that they can withstand
particularly corrosive media in the well (H2S, CO2
etc.), if expected to be exposed to such formations.
This string would normally be the longest string run and may
often be cemented in stages so as not to brake down the
lower formation. It must also be of sufficient strength that
should the production string (s) leak it will contain the
formation pressure that will migrate to surface and should
be design to cover the expected life span of the well.
If
there are indications of inadequate primary cementing (such
as lost returns, cement channelling, or mechanical failure
of equipment) in the surface, intermediate, or
production casing strings, the casings should be evaluate,
by pressure testing the casing shoe, running a cement bond
log or a cement evaluation tool log, running a temperature
survey, or a combination before continuing operations.
If the evaluation indicates inadequate cementing, the casing
should re-cement and if necessary perforated and squeezed
with cement.
When a liner is used as production casing, the
testing of the seal between the liner top and next larger string
must be conducted as in the case
of intermediate liners.
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